Real-World Success Stories – Proven Performance, Trusted by Industry Leaders
Our innovations don’t just exist on paper—they deliver real-world impact for blow moulders. Here are a few stories that showcase how our machines have helped businesses overcome challenges, improve efficiency, and maximize profitability.
N.B. Commercial Enterprises Pvt. Ltd. – Boosting Productivity & Quality with Upgraded Technology
Challenge:
The customer, a 200-litre drum manufacturer, operated another brand machines and our machines. They struggled with low productivity and poor article quality with the other machines.
Solution:
Instead of replacing the entire machine, we recommended upgrading the Accumulator Head and Extruder with our advanced system to improve melt quality, temperature constancy, and output stability.
Result:
Higher productivity, achieving better throughput.
Significant improvement in article quality, ensuring consistency in drum formation.
The upgraded machines now perform at par with our own complete machines, maximizing ROI.
Selzer Polymers – Achieving Export-Quality Production with the Right Technology
Challenge: Their 10-litre machine (from another brand) failed to meet the export standards of containers used for export of essential oil. They believed the issue was with the B&R PLC controller.
Temporary Fix: They had to shift production in our 100-litre machine, to meet the quality requirement.
Solution: We built them a 10-litre machine with the same B&R PLC controller, demonstrating that the problem lay in the extruder and accumulator head, not the PLC.
Result:
Successfully processed 2 HLMI HDPE material.
The customer realized the importance of a well-designed extruder and accumulator system.
Their production efficiency improved, reducing operational costs.
Techno Blow Moulders Pvt. Ltd. – Turning an Unusable Machine into a High-Performance System
Challenge:
The customer had purchased an imported 50-litre continuous blow moulding machine, but it failed to produce usable articles due to:
- Poor parison formation
- Extreme wall thickness variation
- One side of the parison consistently too thin
Solution:
We identified the root cause—poor die-head design in the imported machine. Instead of replacing the entire system, we retrofitted our precision-engineered die head, ensuring proper parison formation and uniform thickness distribution.
Result:
Consistent parison formation, eliminating defects.
Even wall thickness distribution, ensuring structural integrity.
Regular, high-quality production, making the machine fully operational.
Vikram Plasticizers Pvt. Ltd., Mumbai – From Unstable Output to Reliable High-Performance Production
Challenge: Struggled with unstable output and high rejection rates using another brand’s blow moulding machine.
Solution: We recommended replacement of the extruder and accumulator head with our rheologically well-designed ones, ensuring uniform temperature, better mixing, and a straight parison.
Result:
Significant reduction in rejections and stable output.
Customer replaced their extruders and accumulator head with ours.
Impressed by the results, they later procured our complete machines.